Abstract
Üretim sistemlerinin verimliliğinin
arttırılmasında ve katma değersiz işlerin önlenmesinde parça besleme
süreçlerinin önemli bir etkisi vardır. Parça besleme süreçleri, parçaların
kullanım noktalarına teslim edilme yöntemlerini ifade etmektedir. Karışık modelli
montaj hattının tipik örneği olan otomotiv montaj hatlarında da uygun besleme
süreci ile istenen zamanda ve en düşük maliyetle parçaların hatta beslenmesi
kritik bir konudur. Bu çalışmada, otomotiv montaj hatlarında parça besleme
süreçlerinin planlanması için bir sistem tasarlanması ve böylece parçalar için
uygun hat besleme sürecinin belirlenerek katma değersiz işlerin ortadan
kaldırılması amaçlanmıştır. Problemin çözümü için kural tabanlı bir sistem
geliştirilmiştir. Geliştirilen sistem, parça ve tedarikçi firma özellikleri
gibi girdileri kullanarak, parça besleme süreçleri için tanımlanan kuralları
işleyip, hat besleme süreçlerinin maliyetini de dikkate alarak girilen parça
için seçilen hat besleme süreci çıktısını üretmektedir. Ayrıca, geliştirilen
sistem, benzer hat ve üretim planlama yapısının bulunduğu ve karma üretim
yapılan montaj hatlarına sahip farklı sektörlere de entegre edilip
uygulanabilir.
References
- Battini, D., Faccio M., Persona, A. ve Sgarbossa, F. (2009) Design of the optimal feeding policy in an assembly system, International Journal of Production Economics, 121, 233-254. doi:10.1016/j.ijpe.2009.05.016
- Bozer, Y.A. ve McGinnis, L.F. (1992) Kitting versus line stocking: A conceptual framework and a descriptive model, International Journal of Production Economics, 28, 1-19. doi:10.1016/0925-5273(92)90109-K
- Caputo, A.C. ve Pelagagge, P.M. (2011) A methodology for selecting assembly systems feeding policy, Industrial Management & Data Systems, 111(1), 84-112. doi:10.1108/02635571111099749
- Caputo, A.C., Pelagagge, P.M. ve Salini, P. (2015) A model for kitting operations planning, Assembly Automation, 35(1), 69-80. doi: 10.1108/AA-02-2014-020
- Caputo, A.C., Pelagagge, P.M. ve Salini, P. (2018) Selection of assembly lines feeding policies based on parts features and scenario conditions, International Journal of Production Research, 56(3), 1208-1232. doi:10.1080/00207543.2017.1407882
- Choi, W. ve Lee, Y. (2002) A dynamic part-feeding system for an automotive assembly line, Computers and Industrial Engineering, 43, 123-134. doi:10.1016/S0360-8352(02)00071-2
- Faccio, M. (2014) The impact of production mix variations and models varieties on the parts-feeding policy selection in a JIT assembly system, International Journal of Advanced Manufacturing Technology, 72, 543–560. doi:10.1007/s00170-014-5675-0
- Hanson, R. ve Brolin, A. (2013) A comparison of kitting and continuous supply in in-plant materials supply, International Journal of Production Research, 51(4), 979-992. doi:10.1080/00207543.2012.657806
- Hua, S.Y. ve Johnson, D.J. (2010) Research issues on factors influencing the choice of kitting versus line stocking, International Journal of Production Research, 48(3), 779-800. doi:10.1080/00207540802456802
- Kilic, H.S. ve Durmusoglu, M.B. (2015) Advances in assembly line parts feeding policies: A literature review, Assembly Automation, 35(1), 57-68. doi:10.1108/AA-05-2014-047
- Limere, V., Landeghem, H.V., Goetschalckx, M., Aghezzaf, E.H. ve McGinnis, L.F. (2012) Optimising part feeding in the automotive assembly industry: deciding between kitting and line stocking, International Journal of Production Research, 50(15), 4046-4060. doi:10.1080/00207543.2011.588625
- Limere, V., Landeghem, H.V. ve Goetschalckx, M. (2015) A decision model for kitting and line stocking with variable operator walking distances, Assembly Automation, 35(1), 47-56. doi:10.1108/AA-05-2014-043
- Sali, M., Sahin, E. ve Patchong, A. (2015) An empirical assessment of the performances of three line feeding modes used in the automotive sector: line stocking vs. kitting vs. sequencing, International Journal of Production Research, 53(5), 1439-1459. doi:10.1080/00207543.2014.944630
- Sali, M. ve Sahin, E. (2016) Line feeding optimization for just in time assembly lines: An application to the automotive industry, International Journal of Production Economics, 174, 54-67. doi:10.1016/j.ijpe.2016.01.009
- Usta, S.K., Oksuz, M.K. ve Durmusoglu, M.B. (2017) Design methodology for a hybrid part feeding system in lean-based assembly lines, Assembly Automation, 37(1), 84-102. doi:10.1108/AA-09-2016-114
Abstract
Part feeding processes have a significant impact on
increasing efficiency of production systems and preventing non value added
jobs. Part feeding processes refer to delivery methods of parts to use points.
It is a critical issue to feed parts to the line at the desired time and at the
lowest cost with the appropriate feed process in the automotive assembly lines,
which is a typical example of a mixed model assembly line. The purpose of this
study is to design of a system for the planning of part feeding processes in
automotive assembly lines and thereby eliminating non value added jobs by
determining the proper line feeding process for the parts. A rule based system
is developed to solve the problem. The developed system processes the rules
defined for part feeding processes with cost consideration and produces the
output of selected part feeding process by using part and supplier
specifications etc. inputs. Besides, the developed system can be integrated and
applied to different sectors of mixed model assembly lines with similar line
and production planning structure.
References
- Battini, D., Faccio M., Persona, A. ve Sgarbossa, F. (2009) Design of the optimal feeding policy in an assembly system, International Journal of Production Economics, 121, 233-254. doi:10.1016/j.ijpe.2009.05.016
- Bozer, Y.A. ve McGinnis, L.F. (1992) Kitting versus line stocking: A conceptual framework and a descriptive model, International Journal of Production Economics, 28, 1-19. doi:10.1016/0925-5273(92)90109-K
- Caputo, A.C. ve Pelagagge, P.M. (2011) A methodology for selecting assembly systems feeding policy, Industrial Management & Data Systems, 111(1), 84-112. doi:10.1108/02635571111099749
- Caputo, A.C., Pelagagge, P.M. ve Salini, P. (2015) A model for kitting operations planning, Assembly Automation, 35(1), 69-80. doi: 10.1108/AA-02-2014-020
- Caputo, A.C., Pelagagge, P.M. ve Salini, P. (2018) Selection of assembly lines feeding policies based on parts features and scenario conditions, International Journal of Production Research, 56(3), 1208-1232. doi:10.1080/00207543.2017.1407882
- Choi, W. ve Lee, Y. (2002) A dynamic part-feeding system for an automotive assembly line, Computers and Industrial Engineering, 43, 123-134. doi:10.1016/S0360-8352(02)00071-2
- Faccio, M. (2014) The impact of production mix variations and models varieties on the parts-feeding policy selection in a JIT assembly system, International Journal of Advanced Manufacturing Technology, 72, 543–560. doi:10.1007/s00170-014-5675-0
- Hanson, R. ve Brolin, A. (2013) A comparison of kitting and continuous supply in in-plant materials supply, International Journal of Production Research, 51(4), 979-992. doi:10.1080/00207543.2012.657806
- Hua, S.Y. ve Johnson, D.J. (2010) Research issues on factors influencing the choice of kitting versus line stocking, International Journal of Production Research, 48(3), 779-800. doi:10.1080/00207540802456802
- Kilic, H.S. ve Durmusoglu, M.B. (2015) Advances in assembly line parts feeding policies: A literature review, Assembly Automation, 35(1), 57-68. doi:10.1108/AA-05-2014-047
- Limere, V., Landeghem, H.V., Goetschalckx, M., Aghezzaf, E.H. ve McGinnis, L.F. (2012) Optimising part feeding in the automotive assembly industry: deciding between kitting and line stocking, International Journal of Production Research, 50(15), 4046-4060. doi:10.1080/00207543.2011.588625
- Limere, V., Landeghem, H.V. ve Goetschalckx, M. (2015) A decision model for kitting and line stocking with variable operator walking distances, Assembly Automation, 35(1), 47-56. doi:10.1108/AA-05-2014-043
- Sali, M., Sahin, E. ve Patchong, A. (2015) An empirical assessment of the performances of three line feeding modes used in the automotive sector: line stocking vs. kitting vs. sequencing, International Journal of Production Research, 53(5), 1439-1459. doi:10.1080/00207543.2014.944630
- Sali, M. ve Sahin, E. (2016) Line feeding optimization for just in time assembly lines: An application to the automotive industry, International Journal of Production Economics, 174, 54-67. doi:10.1016/j.ijpe.2016.01.009
- Usta, S.K., Oksuz, M.K. ve Durmusoglu, M.B. (2017) Design methodology for a hybrid part feeding system in lean-based assembly lines, Assembly Automation, 37(1), 84-102. doi:10.1108/AA-09-2016-114
Details
| Primary Language | Turkish |
|---|---|
| Subjects | Engineering |
| Journal Section | Research Articles |
| Authors | |
| Publication Date | December 31, 2018 |
| Submission Date | August 3, 2018 |
| Acceptance Date | November 26, 2018 |
| Published in Issue | Year 2018 Volume: 23 Issue: 4 |
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