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THERMOFORMING PROCESS PARAMETER OPTIMIZATION OF THERMOPLASTIC PEKK/CF and PPS

Yıl 2021, Cilt: 22 Sayı: Vol:22- 8th ULPAS - Special Issue 2021, 51 - 58, 30.11.2021
https://doi.org/10.18038/estubtda.981572

Öz

Thermoplastic composite parts in the aerospace industry have recently been increased due to reshaping and reused potentials of the thermoplastic composite materials. The thermoforming process is an effective manufacturing methodology to form thermoplastic composite materials. The main benefits of the process are low cost and short process time. Optimization of the process parameters is essential for correct parts production. In this present study, effects of plate geometry and connection technique, pre-heating, and pressing parameters are investigated experimentally for the thermoforming of Poly Ether Ketone Ketone / Carbon Fiber (PEKK / CF) and Polyphenylene Sulfid (PPS) sheets. Results reveal that wrinkle and warping problems of the formed sheets are minimized by optimization of these parameters.

Destekleyen Kurum

Tübitak Teydeb

Proje Numarası

5189901

Teşekkür

This study is supported by Turkish Aerospace Industries Inc.’s 1515 - The Scientific and Technological Research Council of Turkey (TÜBİTAK) Frontier R&D Laboratory Support Programme, Project# 5189901.

Kaynakça

  • [1] Cunningham JE, Monaghan PF, Brogan MT, and Cassidy SF. Modeling of preheating of flat panels prior to press forming, Compos. Part A Appl. Sci. Manuf., 1997; vol. 28, no. 1, pp. 17–24.
  • [2] Suong DG, Stephen VH, Tsai W. Composite Materials Design and Applications. CRC PRESS, 2003.
  • [3] Abbasi F, Elfaleh I, Mistou S, Zghal A, Fazzini M, & Djilali T. Experimental and numerical investigations of a thermoplastic composite (carbon/PPS) thermoforming. Structural Control and Health Monitoring, 18, May 2011; 769–780. https://doi.org/10.1002/stc
  • [4] Muzzy JD, Kays AO. Thermoplastic vs. thermosetting structural composites, Polymer Composites, 1984; vol. 5, no. 1, pp. 69–172.
  • [5] Cogswell FN, Thermoplastic Aromatic Polymers; Butterworth-Heinemann Ltd., Oxford, 1992; 124-139.
  • [6] Friedrich K, Hou M, & Krebs J. Chapter 4 Thermoforming of continuous fibre/thermoplastic composite sheets. Composite Materials Series, 1997; 11(C), 91–162. https://doi.org/10.1016/S0927-0108(97)80006-9
  • [7] Offringa AR. Thermoplastic applications composites-rapid processing applications, Compos. Part A, 1996; vol. 27(A), pp.329–336,
  • [8] Dutch Thermoplastic Composites “Aerospace Structures,” http://www.composites.nl/ products/aerospace-structures/.
  • [9] Saraiva F. Development of press forming techniques for thermoplastic composites Investigation of a multiple step forming approach, MSc Thesis in Aerospace Engineering Structural Integrity & Composites, TU Delft, 2017.
  • [10] Chukov D, Nematulloev S., Zadorozhnyy M, Tcherdyntsev V, Stepashkin A & Zherebtsov D. Structure, mechanical and thermal properties of polyphenylene sulfide and polysulfone impregnated carbon fiber composites. Polymers, 2019; 11(4), 684.
  • [11] Salek MH. Effect of processing parameters on the mechanical properties of carbon/PEKK thermoplastic composite materials (Doctoral dissertation, Concordia University), 2005.
Yıl 2021, Cilt: 22 Sayı: Vol:22- 8th ULPAS - Special Issue 2021, 51 - 58, 30.11.2021
https://doi.org/10.18038/estubtda.981572

Öz

Proje Numarası

5189901

Kaynakça

  • [1] Cunningham JE, Monaghan PF, Brogan MT, and Cassidy SF. Modeling of preheating of flat panels prior to press forming, Compos. Part A Appl. Sci. Manuf., 1997; vol. 28, no. 1, pp. 17–24.
  • [2] Suong DG, Stephen VH, Tsai W. Composite Materials Design and Applications. CRC PRESS, 2003.
  • [3] Abbasi F, Elfaleh I, Mistou S, Zghal A, Fazzini M, & Djilali T. Experimental and numerical investigations of a thermoplastic composite (carbon/PPS) thermoforming. Structural Control and Health Monitoring, 18, May 2011; 769–780. https://doi.org/10.1002/stc
  • [4] Muzzy JD, Kays AO. Thermoplastic vs. thermosetting structural composites, Polymer Composites, 1984; vol. 5, no. 1, pp. 69–172.
  • [5] Cogswell FN, Thermoplastic Aromatic Polymers; Butterworth-Heinemann Ltd., Oxford, 1992; 124-139.
  • [6] Friedrich K, Hou M, & Krebs J. Chapter 4 Thermoforming of continuous fibre/thermoplastic composite sheets. Composite Materials Series, 1997; 11(C), 91–162. https://doi.org/10.1016/S0927-0108(97)80006-9
  • [7] Offringa AR. Thermoplastic applications composites-rapid processing applications, Compos. Part A, 1996; vol. 27(A), pp.329–336,
  • [8] Dutch Thermoplastic Composites “Aerospace Structures,” http://www.composites.nl/ products/aerospace-structures/.
  • [9] Saraiva F. Development of press forming techniques for thermoplastic composites Investigation of a multiple step forming approach, MSc Thesis in Aerospace Engineering Structural Integrity & Composites, TU Delft, 2017.
  • [10] Chukov D, Nematulloev S., Zadorozhnyy M, Tcherdyntsev V, Stepashkin A & Zherebtsov D. Structure, mechanical and thermal properties of polyphenylene sulfide and polysulfone impregnated carbon fiber composites. Polymers, 2019; 11(4), 684.
  • [11] Salek MH. Effect of processing parameters on the mechanical properties of carbon/PEKK thermoplastic composite materials (Doctoral dissertation, Concordia University), 2005.
Toplam 11 adet kaynakça vardır.

Ayrıntılar

Birincil Dil İngilizce
Konular Mühendislik
Bölüm Makaleler
Yazarlar

Merve Çobanoğlu 0000-0002-6708-5307

Remzi Ecmel Ece 0000-0002-8797-4224

Fahrettin Öztürk 0000-0001-9517-7957

Proje Numarası 5189901
Yayımlanma Tarihi 30 Kasım 2021
Yayımlandığı Sayı Yıl 2021 Cilt: 22 Sayı: Vol:22- 8th ULPAS - Special Issue 2021

Kaynak Göster

AMA Çobanoğlu M, Ece RE, Öztürk F. THERMOFORMING PROCESS PARAMETER OPTIMIZATION OF THERMOPLASTIC PEKK/CF and PPS. Eskişehir Technical University Journal of Science and Technology A - Applied Sciences and Engineering. Kasım 2021;22(Vol:22- 8th ULPAS - Special Issue 2021):51-58. doi:10.18038/estubtda.981572